Pick to Light

Pick to Light is a digital operator support system that guides operators to the correct material using light indicators in assembly, kitting, order picking, and line feeding operations. The system automatically determines the part to be used and the operation sequence according to the production order or product recipe.
Operating in integration with barcode, RFID, sensor, camera, torque devices, PLC, and HMI systems, this solution establishes a poka-yoke infrastructure that prevents wrong part usage, missing assembly, and sequence errors.
- Obținerea unei calități sustenabile prin reducerea numărului de produse defecte și asigurarea standardizării calității.
- Creșterea eficienței prin economisirea timpului petrecut pentru reprocesare (rework) și contribuirea la menținerea satisfacției clienților.
Advantages:
- With shelf light routing, the operator is guided to the correct part, reducing selection errors.
- The use of incorrect components is automatically prevented via barcode or RFID validation.
- The operation sequence is managed digitally, preventing missing or skipped assembly steps.
- Process and cycle times are recorded, enabling bottleneck and performance analyses.
- A dynamic workflow based on the product model is established via ERP and MES integration.